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Washington chemical tank deemed unfit for service before deadly failure

Created at 28 Aug · 1:16 PM1 source↑ Market-relevant
IN SHORT

A federal report found a chemical tank at a Washington state paper mill was deemed "not fit for continued service" 10 months before it failed, killing 11 workers. The U.S. Chemical Safety Board's update is part of an ongoing investigation into the May 26 failure at Nippon Dynawave Packaging Company.

Key Numbers

11workers killed in tank failure
10 monthstime between inspection and failure
July 2025date of inspection
May 26date of tank failure
900,000 gallonsamount of caustic liquid released
3.4 million litersamount of caustic liquid released

Who's Involved

U.S. Chemical Safety Board
federal agency investigating the tank failure
Nippon Dynawave Packaging Company
owner of the paper mill and failed tank
Applied Technical Services LLC
contractor that inspected the tank
Steve Owens
Chairperson of the U.S. Chemical Safety Board

↳ Why This Matters

The findings highlight potential negligence in safety protocols at industrial facilities, raising questions about corporate responsibility in preventing workplace disasters and the effectiveness of regulatory oversight.

Key facts

  • A chemical tank at Nippon Dynawave Packaging Company in Washington failed on May 26, killing 11 workers.
  • An inspection contractor found the tank "not fit for continued service" 10 months prior to the failure.
  • The contractor identified "significant thinning" below the minimum safe thickness in the tank's lower regions.
  • Nippon Dynawave did not perform recommended internal inspections or repairs between the July 2025 inspection and the failure.
  • The tank released approximately 900,000 gallons of caustic white liquor.
  • The U.S. Chemical Safety Board is investigating the incident.

A chemical tank at a Washington state paper mill was deemed "not fit for continued service" 10 months before it catastrophically failed in May, killing 11 workers, according to an update from the U.S. Chemical Safety Board. The federal agency's ongoing investigation into the May 26 incident at Nippon Dynawave Packaging Company revealed that an inspection contractor had identified "significant thinning" below the minimum safe thickness in the tank's lower regions during a July 2025 inspection.

The contractor recommended internal inspections and shell repairs, noting the tank was "Priority 1: Not fit for continued service unless corrected." However, the company reportedly performed no internal inspections or repairs between that assessment and the failure. The tank released approximately 900,000 gallons of caustic white liquor, a substance used in paper production capable of causing severe burns, which flooded building areas where employees were starting their morning shifts.

In addition to the fatalities, several other workers and a firefighter were injured. The U.S. Chemical Safety Board's Chairperson Steve Owens expressed concern that the tank was not promptly removed from operation or repaired after the inspection findings. The company has not yet commented on the findings, and a message was left seeking comment from the inspection contractor, Applied Technical Services LLC.

Frequently asked questions

The U.S. Chemical Safety Board is still determining the exact cause of the failure, but an inspection 10 months prior found the tank "not fit for continued service" due to significant thinning of its shell.

The tank contained approximately 900,000 gallons of white liquor, a caustic liquid used in paper production that can cause severe burns.

According to the U.S. Chemical Safety Board, Nippon Dynawave Packaging Company did not perform the recommended internal inspections or repairs, nor did it remove the tank from operation or derate it for reduced service.

What Happens Next

01The U.S. Chemical Safety Board will release its complete findings in a final investigation report.
CME Headlines
  • September 2026 Delivery Date Memo - Effective August 24, 2026
    24 Aug · 4:34 PM

How It Developed

A chemical tank at a Washington paper mill was inspected in July 2025.
An inspection contractor found significant thinning below minimum safe thickness in the tank.
The contractor recommended internal inspections and shell repairs, labeling the tank "not fit for continued service."
Nippon Dynawave Packaging Company performed no repairs or internal inspections between July 2025 and the failure.
The tank failed on May 26, releasing approximately 900,000 gallons of caustic liquid.
The failure killed 11 workers and injured several others.
The U.S. Chemical Safety Board released an update on its ongoing investigation into the incident.
The company did not remove the tank from operation or derate it for reduced service.

Sources

T1
Washington chemical tank was called unfit for service before deadly failure, investigators findAP News

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