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Brazilian bakery Bauducco opens largest US facility in Florida

Created at 28 Jul · 1:52 PM1 source↑ Market-relevant
IN SHORT

Bauducco, a Brazilian family-owned baking company, has opened its largest U.S. manufacturing facility in Zephyrhills, Florida. The 160,000-square-foot plant will double the company's production capacity for the American market and is designed for future expansion.

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Key Numbers

June 26facility grand opening date
75 yearsBauducco's history
160,000 square feetinitial facility size
72 acrescampus size
1.2 million square feetpotential future facility size
150-200employees to be hired in phase one
200additional jobs planned for phase two
600total employees planned for phase three
2028-29expected completion of phase two
2031planned completion of final phase
160potential sites analyzed
7states considered for facility location
75%company's products to be produced at new plant

Who's Involved

Bauducco
Brazilian baking company opening largest US facility
Stefano Mozzi
CEO of Bauducco USA
Melonie Bahr Monson
Zephyrhills Mayor
Brazilian bakery Bauducco opens largest US facility in Florida

↳ Why This Matters

Bauducco's expansion into the U.S. with its largest facility to date signifies a major commitment to the American market, aiming to enhance supply chain efficiency, increase production capacity, and create significant job opportunities in Florida.

Key facts

  • Bauducco officially opened its largest U.S. manufacturing facility in Zephyrhills, Florida, on June 26.
  • The 160,000-square-foot facility represents a significant investment and doubles the company's previous production capacity for the American market.
  • The plant will produce 75% of Bauducco's U.S. products, including its wafer cookies and Choco Biscuits, for the first time with a 'Made in USA' designation.
  • The facility is designed for scalability, with plans to expand to over 1.2 million square feet and create up to 600 jobs by 2031.
  • Bauducco selected Zephyrhills after evaluating more than 160 potential sites across seven states.

Bauducco, a family-owned Brazilian baking company with 75 years of history, has officially opened its largest U.S. manufacturing facility in Zephyrhills, Florida. The grand opening ceremony, held on June 26, marked a significant milestone for the company's expansion into the American market.

The new 160,000-square-foot facility, situated on a 72-acre campus, is designed to accommodate future growth, with plans to scale to over 1.2 million square feet. This expansion represents Bauducco's most ambitious commitment to American consumers to date.

Stefano Mozzi, CEO of Bauducco USA, stated that the facility will produce 75% of the company's products for the U.S. market, including its popular Choco Biscuits and a full lineup of wafer cookies, which will now bear a "Made in USA" designation. This marks the first time Bauducco's wafer portfolio will be manufactured domestically.

The Zephyrhills location was selected after an extensive analysis of more than 160 potential sites across seven states, with Pasco County offering an ideal combination of infrastructure, workforce, and community character. Zephyrhills Mayor Melonie Bahr Monson highlighted the economic development and job opportunities the facility brings to the community.

The facility's development is planned in three phases. Phase one is now complete, with the goal of making the site operational and hiring 150-200 employees. Phase two, expected by 2028-29, will add another 200,000 square feet and 200 jobs. The final phase, planned for 2031, aims to maximize capacity and employ up to 600 people.

This new plant will enable Bauducco to double its manufacturing capacity for the American market, leading to shorter lead times, greater supply chain reliability, and improved responsiveness to retail demand. Beyond the U.S., Bauducco intends to use the facility to serve markets in Canada, Mexico, Japan, and the Caribbean. The company also plans to utilize the site for new product development, including exploring flavor variations for its panettone and a partnership with Skippy for a peanut butter-filled Chocottone.

Frequently asked questions

It is Bauducco's largest U.S. manufacturing facility to date, doubling its production capacity for the American market and bringing its wafer products under a 'Made in USA' designation for the first time.

The initial facility is 160,000 square feet on a 72-acre campus, with plans to expand to over 1.2 million square feet in future phases.

Phase one aims to hire 150-200 employees, with plans to add 200 more jobs in phase two and a total of 600 employees by the completion of phase three in 2031.

The facility will produce 75% of Bauducco's U.S. products, including Choco Biscuits and its full wafer lineup, with plans for new product development and flavor variations.

What Happens Next

01Phase two of the Zephyrhills facility is expected to be complete by 2028-29.
02Phase three is planned for 2031, aiming to maximize capacity and hire 600 employees.

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Cadence

How It Developed

Bauducco, a Brazilian baking company, celebrated the grand opening of its new Zephyrhills, Florida production facility on June 26.
The new facility is Bauducco's largest in the U.S. to date, spanning 160,000 square feet on a 72-acre campus designed for future expansion.
The plant will produce 75% of the company's products for the U.S. market, including Choco Biscuits and its full wafer lineup, which will now carry a 'Made in USA' designation.
Phase one of the facility is complete, with plans for two more phases by 2029 and 2031, aiming to maximize capacity and create up to 600 jobs.
The Zephyrhills location was chosen after an analysis of over 160 potential sites across seven states.
The new facility aims to shorten lead times, improve supply chain reliability, and enable faster response to market demand.
Bauducco plans to use the facility to serve markets in Canada, Mexico, Japan, and the Caribbean, as well as for new product development.

Sources

T1
Small Brazilian bakery grows into massive millWorld Grain
T2
Bauducco facility in Zephyrhills highlights bilingual hiringbaynews9.com
T2
Exclusive look inside Bauducco's largest facility to datecommercialbaking.com
T2
/C O R R E C T I O N -- Bauducco/ - PR Newswireprnewswire.com

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