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US automakers race to replace Chinese car tech amid federal security rules

Created at 21 Jul · 11:06 AM1 source↑ Market-relevant
IN SHORT

U.S. automakers are accelerating efforts to remove Chinese-made hardware and software from connected vehicles, driven by federal regulations aimed at enhancing data privacy and national security. Companies like Eagle Wireless are scaling up to meet demand for compliant components, though the transition presents significant cost and logistical challenges.

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Key Numbers

2025year federal rules were adopted
2027model year for software ban
2030model year for hardware ban
1,000target employees for Eagle Wireless
$100 millionEagle Wireless's revised revenue expectation
5% to 15%cost gap for Eagle Wireless modules vs. Chinese competitors

Who's Involved

Eagle Wireless
U.S. electronics maker rapidly scaling production of connected-car modules
TJ Dembinski
President of Eagle Wireless
Joe Biden
U.S. President who adopted the connected-vehicle rules
Trump administration
maintained the connected-vehicle rules
Polestar
EV maker majority-owned by China's Geely, banned from U.S. sales under the rule
Geely Holding
China's Geely Holding, majority owner of Polestar and Volvo Cars
Matt Wyckhouse
CEO of security firm Finite State and adviser to Eagle Wireless
Hilary Cain
Senior Vice President of Policy for the Alliance for Automotive Innovation
Rivian
EV startup positioned to comply with new supplier rules
Wassym Bensaid
Software chief at Rivian
Ford Motor
Automaker seeking authorization to import China-produced models
Volvo Cars
Automaker that received an authorization for China-produced models
Ilaria Mazzocco
Deputy Director and Senior Fellow at the Center for Strategic and International Studies
Joel Young
Tech chief at Eagle Wireless
Quectel Wireless Solutions
Global industry leader in automotive cellular IoT modules
Counterpoint Research
Market intelligence firm tracking module shipments
US automakers race to replace Chinese car tech amid federal security rules

↳ Why This Matters

The U.S. auto industry faces a significant and costly shift away from Chinese suppliers for critical connected-car hardware, driven by national security concerns and federal regulations. This transition impacts vehicle development timelines, component costs, and supply chain strategies, potentially reshaping the global automotive technology landscape.

Key facts

  • U.S. federal rules ban certain Chinese connected-car software and hardware starting with the 2027 model year.
  • Hardware from Chinese suppliers will be prohibited from the 2030 model year.
  • Automakers are under pressure to secure compliant suppliers now due to long vehicle development timelines.
  • U.S. company Eagle Wireless is rapidly expanding its production of connectivity modules to replace Chinese parts.
  • The shift away from Chinese suppliers typically leads to higher costs for automotive components.
  • Some automakers, like Ford and Volvo, have requested exemptions from the regulations.

A facility south of Cleveland is becoming a key site for the U.S. auto industry's effort to replace Chinese-made hardware in connected vehicles, driven by federal regulations enacted in January 2025. These rules, maintained under the Trump administration after being initiated by President Joe Biden, aim to address national security concerns related to data privacy. The regulations prohibit the use of Chinese connectivity software starting with the 2027 model year and hardware from the 2030 model year.

Eagle Wireless, a newly formed electronics maker, is rapidly scaling its operations to meet the demand for compliant modules, which enable wireless connectivity in vehicles. The company has grown significantly since its inception and anticipates substantial revenue increases. This pivot is a response to China's dominance in the module market, a challenge U.S. automakers must overcome as the regulations take effect.

The transition away from Chinese suppliers is proving costly and logistically complex. Components most affected include satellite communication systems, external antennas, and microcontrollers. While Eagle Wireless is working towards cost parity, a price gap of 5% to 15% remains compared to Chinese competitors. Automakers are demanding greater supply chain transparency to ensure compliance.

Some companies are seeking exemptions, with Ford Motor and Volvo Cars (both owned by China's Geely Holding) having requested or received authorization for certain China-produced models. The Chinese foreign ministry has urged the U.S. to respect market economy principles, arguing Chinese cars are popular due to innovation.

Eagle Wireless's strategy highlights the industry's past reliance on Chinese technology, as the company initially licensed module designs from China's Quectel Wireless Solutions. Eagle must develop its own technology by the 2030 deadline. Experts note that such partnerships can be a pathway to gaining expertise, potentially reducing long-term dependence on China, though they also carry risks of increased reliance.

Frequently asked questions

Federal rules adopted in January 2025 prohibit the use of Chinese connectivity software starting in the 2027 model year and hardware from the 2030 model year, citing national security and data privacy concerns.

Automakers plan vehicle programs years in advance, meaning they must secure compliant suppliers immediately to meet the upcoming deadlines for software and hardware bans.

The transition typically involves significant cost increases for components, requires deeper supply chain visibility, and presents logistical hurdles. Companies like Eagle Wireless are working to achieve cost parity with Chinese competitors.

Yes, some companies, such as Ford Motor and Volvo Cars, have sought and received authorization to continue importing certain China-produced models.

What Happens Next

01Eagle Wireless aims to reach an annual production rate of 2 million modules by the end of the third quarter.
02Eagle Wireless plans to replace its licensed Chinese technology with its own by the model-year 2030 cutoff.

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Cadence

How It Developed

Federal rules banning certain Chinese connected-car software and hardware were adopted in January 2025.
The regulations prohibit Chinese connectivity software starting in the 2027 model year and hardware from model-year 2030.
Automakers are actively seeking U.S.-based suppliers to replace Chinese components due to long vehicle program planning cycles.
Eagle Wireless, a new U.S. electronics maker, is rapidly expanding production of connectivity modules to meet demand.
The transition to non-Chinese suppliers typically results in significant cost increases for automotive components.
Companies like Ford and Volvo Cars have sought exemptions from the U.S. rules for certain China-produced models.
Eagle Wireless, despite aiming for U.S. compliance, initially licensed module designs from China's Quectel Wireless Solutions.
Eagle Wireless must replace its licensed Chinese technology with its own by the 2030 model-year cutoff.

Sources

T1
U.S. auto industry races to purge Chinese connected-car hardware amid federal pushReuters

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